Summary
Acrylic resins used in dental and structural applications are prone to cracking, so this work reinforces them with silanized alumina whiskers while also building in a self-healing capability. The self-healing system embeds two components in the resin: microcapsules loaded with the healing monomer dicyclopentadiene (DCPD), and modified Grubbs’ catalyst carried inside electrospun polystyrene (PS) nanofibers — so that when a crack tears the capsules and fibres, the released monomer meets the catalyst and polymerises to seal the crack. The composites contained 3% w/w alumina whiskers plus 1% w/w each of PS fibres and urea-formaldehyde microcapsules. Silanizing the whiskers raised the glass-transition temperature and impact-energy absorption versus unmodified whiskers, and nanoindentation showed the reduced modulus rose about 65% and hardness about 90%. After low-energy impact cracking, the repeated-impact test confirmed a self-healing efficiency of 74% at 96 h.